

Manufacturing & Quality
Manufacturing & Quality
Quality Policy
"Our Quality Policy at Shinwa Moulds is founded on our unwavering commitment to excellence in every aspect of our operations. We pledge to consistently deliver high-quality products and services that meet or exceed customer expectations, while also adhering to all applicable requirements and standards."
By upholding these core quality principles, we build long-lasting relationships with our global customers, achieve sustainable business growth, and solidify our reputation as a trusted tooling partner. At Shinwa, quality is not just a target; it is a fundamental aspect of who we are.
Quality Testing Setup
Shinwa Moulds operates with meticulously defined testing procedures and utilizes globally competitive metrology technology. Our setup features renowned branded test equipment, including an advanced Coordinate Measuring Machine (CMM) for layout verification, laser scanner inspection, and dedicated mechanical testers. This commitment to continuous QA verification ensures that every plastic injection mould leaving Bawal matches strict geometrical tolerances and durability standards.
Quality & Metrology Equipment
Calibrated instruments utilized for high precision verification.
| S.No. | Instrument Name | Machine/Make | Specification | Acceptance Criteria | Qty. |
|---|---|---|---|---|---|
| 1 | Co-Ordinate Measuring Machine (CMM) | ACCURATE | 1000x800x600 MM | 12µ | 1 |
| 2 | Vernier Caliper | MITUTOYO | 0-300 MM | ±0.01 | 10 |
| 3 | Digital Micrometer | MITUTOYO | 0-100 MM | 4µM & Fringes 6 | 8 |
| 4 | Digital Height Gauge | MITUTOYO | 0-600 MM | 0.01 MM | 2 |
| 5 | Radius Gauge | MITUTOYO | 0-15 MM | 0.50 MM | 4 |
| 6 | Filler Gauge | MITUTOYO | 0.05-1.00 MM | 0.50 MM | 2 |
| 7 | Std Pin Gauge | MITUTOYO | 1-12 MM | 0.005 MM | 1 Set |
| 8 | Hardness Tester | INSIZE | 5-70 HRC | ±3 HRC | 1 |
| 9 | 3D Scanner | Mitutoyo / Insize | 30-1500 MM | High Res Scan | 1 |
Engineering & CAD/CAM Design Software
Authorized engineering suite configuration for advanced tool simulation.
| Software Suite | Number Of Seats | Function / Remarks |
|---|---|---|
| Unigraphics-2007 | 3 Seats | 3D Modeling |
| POWERSHAPE 2022 from Autodesk | 3 Seats | 3D Modeling |
| ZWAD CAD 2020 | 5 Seats | 2D Drafting |
| Moldflow Plastic Insight (Autodesk USA) | 1 Seats | Mold Flow Out Sourcing |
| Moldex 3D BLM (Core Tech Taiwan) | 1 Seats | Mold Flow Out Sourcing |
Manufacturing Lead Time
Our streamlined workflows and strong planning review mechanism ensure on-time delivery. Here is our standard manufacturing lead time based on mould tonnage.
| Mould Size | Total Days | Total Weeks |
|---|---|---|
| Small (80 ~ 250T) | 35 Days | 5 Weeks |
| Medium (250 - 450T) | 60 Days | 8 Weeks |
| Big (450 - 1000T) | 90 Days | 12 Weeks |